1, JW-U500is a vertical structure of high-performance five-axis machining center, mainly suitable for 3C digital, small and medium-sized impeller, precision mold manufacturing and other industries of parts processing.
The fuselage has achieved excellent mechanical properties through finite element analysis, and is cast with high-quality cast iron, reinforced gantry skeleton, and annealed with all cast iron, with high stability and small deformation.
2, equipped with Shenzhen Lanlan torque motor cradle five axis (optional other brands), suitable for all kinds of metal, non-metallic materials, equipped with the new generation of SYNTEC 220MA-5 control system can achieve high-precision complex surface five-axis linkage processing, as well as a clamping multi-surface processing of four-axis semi-processing, in the processing accuracy and efficiency has outstanding advantages.
3, the three-axis screw and guide rail are all made of Japanese famous brand (THK).
Lead 12mm with tail predrawn to ensure machining accuracy (optional grating), high rigidity guide to ensure the service life of the machine.
4, equipped with 12000rpm high-speed milling spindle, spindle adopts high-precision bearings, and adopts the optimal shafting arrangement, with high operating accuracy, high stability and large rigidity, large bearing capacity characteristics.
The main shaft is provided with a circulating cooling channel, which quickly takes away the heat generated by the rotation of the main shaft under the operation of the external water cooler, so that the main shaft quickly enters a lower thermal balance state, so as to ensure the stability of the processed products and maintain the long life of the main shaft.
- The tool store adopts 24 knife arm tool stores of Taiwan brand, with advantages of rapid tool change and accurate positioning.
- Taiwan lubrication system is standard to ensure that the moving parts of the machine are well lubricated and run smoothly, and to improve the service life of the screw rail.
7, three axes with high quality protective cover, good protection.
Organ surface with stainless steel scales, prevent iron filings cut guard, increase the service life.
Workbench ramp flushing, base near the door side of the unilateral rear row, centralized discharge of iron filings at the same time, to provide users with a more humanized fuselage cleaning space.
9, equipped with 2 high-power water pumps, the cutting tool and workpiece can be fully cooled during processing, and the flushing and chip removal are more thorough.
- Parameters and configuration
| project | designation | parameters | remarks |
| processing range | Distance from spindle nose to disk surface（mm） | 45-645 | Disk level |
|
Table Travel |
X-axis Stroke（mm） | 800 | X-axis |
| Y-axis Stroke（mm） | 550 | Y-axial | |
| Vertical stroke（mm） | 600 | Z-axis | |
|
Cradle |
drive mode | Moment motor direct drive | |
| The A-axis swing angle（deg） | ±130 ° | Sloping shaft | |
| The C-axis swing angle（deg） | n×360 ° | rotation axis | |
| Disk diameter（mm） | Φ350 | ||
| Maximum workpiece diameter（mm） | Φ500 | ||
| T groove（n/mm） | 4/12H7 | ||
| Maximum height of artifacts（mm） | 340 | ||
| Workpiece load capacity（kg） | ≤50 | ||
| A-axis torque (rated / max. N.m) | 120/240 | DD Straight drive | |
| C axis torque（Rated / max. N.m） | 45/135 | DD Straight drive | |
|
principal axis |
Taper hole model | BBT40 | |
| maximum speed（rpm） | 12000 | ||
| driving mode | Direct connection | ||
| power rating（kW） | 7.5/11 | ||
| rating torque（N.m） | 32 | S1 | |
|
numerical control system |
System brand | SYNTEC | LYNUK N5E |
| Operate the screen | A 15-inch color screen | ||
|
drive
|
X/Y/Z ball screw（Diameter guide mm） | 4012 | |
| X/Y/Z Axis guide rail | 45#/45#/45# | ||
| X/Y/Z Fast moving speed（m/min） | 30/30/30 | Motor at 3,000 rpm | |
| A / C axis fast speed（m/min） | 100/200 | ||
| X/Y/Z power of motor （kW） | 3.9/3.9/5.9 | Z axis lock | |
| tool magazine | Knife library capacity (handle) | 24 | |
| Change change time (knife to sec) | 2 | ||
| Maximum tool length (mm) | 250 | ||
| Maximum tool weight（kg） | 8 | ||
| Maximum knife plate adjacent knife diameter（mm） | 70/120 | ||
| Machine tool accuracy | X/Y/Z positioning accuracy（mm） | 0.005 | |
| X/Y/Z Repeat positioning accuracy（mm） | 0.003 | ||
| A/C positioning accuracy（sec） | ±8 | ||
| A/C Repeat positioning accuracy（sec） | ±6 | ||
|
Machine tool size
|
Machine tool size | About 2550 * 2400 * 2550 | Long * wide * high |
| Machine tool weight（t） | About 6 | ||
| other | numerical control system | SYNTEC 220MA-5 | LYNUK N5E |
| Total electrical capacity Kw | 20 | ||
| Pressure required MPa | 0.6～0.7 | ||
| The gas flow required（m³/min） | 0.15 | ||
| power requirement | Three-phase at 380V / 50Hz |
Note: This parameter table is subject to technical change without notice
- Control the system configuration
| Serial number | name | brand | place of production | remarks |
| 1 | control system | SYNTEC | Taiwan, China | 220MA-5(15寸) |
| 2 | principal axis | Speedcn | Taiwan, China | BBT40 |
| 3 | tool magazine | Speedcn | Taiwan, China | 24T Disk knife bank |
| 4 | lead screw | THK | Japan | 4012 |
| 5 | roller guide | THK | Japan | 45/45/45 |
| 6 | Three-axis motor | SYNTEC | Tai Wan, China | |
| 7 | Three-axis drive | SYNTEC | Tai Wan, China | |
| 8 | Direct drive drive | SYNTEC | Tai Wan, China | |
| 9 | Spindle drive | SYNTEC | Tai Wan, China | |
| 10 | Main electrical components | Schneider | Sino-French joint venture | |
| 11 | Silk rod bearing | FAG/SKF | Germany | |
| 12 | Precision locking nut | YINSH | Tai Wan, China | |
| 13 | lube oil system | HERG/BAOTN | Tai Wan, China | 1.5L |
| 14 | pneumatic system | AIR TAG | Taiwan, China | |
| 15 | Oil cold machine | REID INDUSTRY | Guang Dong | |
| 16 | heat exchanger | REID INDUSTRY | Guang Dong | |
| 17 | water pump | WEISEN | Wen Zhou |
Note: We reserve the right to change the brand of the same quality
- Standard configuration table
| serial number | Name | Quantity (unit: set) | Remarks |
| 1 | SYNTEC system brand | 1 | SYNTEC 220MA-5 |
| 2 | Fully enclosed protection | 1 | |
| 3 | Guide rail protective cover | 1 | With a 5-axis protective shield |
| 4 | Automatic lubrication system | 1 | |
| 5 | Workpiece cooling system | 1 | |
| 6 | Spindle cooling system | 1 | |
| 7 | Hand-held operating unit | 1 | |
| 8 | 24 disc knife bank | 1 | |
| 9 | Three-color alarm lamp | 1 | |
| 10 | Three-color alarm lamp | 1 | |
| 11 | air gun | 1 | |
| 12 | Ground foot components | 1 | 5 floor pads, screws, and nuts |
| 13 | Z-axis nitrogen gas counterweight | 1 | Cylinder, cylinder |
5.Random file
| serial number | Name | Quantity (unit: set) | Remarks |
| 1 | packing specification | 1 | paper document |
| 2 | Certificate of qualification | 1 | paper document |
6.Environmental requirements and other auxiliary equipment
| serial number | project | requirement |
| 1 | ambient temperature | Working environment temperature + 5℃ ~ + 40℃. After the ambient temperature, air conditioning should be added to ensure processing accuracy |
| 2 | ambient humidity | Relative humidity of 80% |
|
3 |
Lightning protection | Equipment installation environment should be lightning protection measures, if there is no lightning protection measures, in the lightning weather, possible Can cause a lightning strike accident |
| 4 | surrounding environment | 1. The machine tool should not be installed within the range of direct sun; 2. Stay away from oil pollution, dust and corrosive gas; 3. Stay away from the equipment with large vibration, such as air compressor room, punch workshop, etc.; 4. A distance of at least 1m apart from any other equipment (or wall); 5. Stay away from electrical interference equipment, such as electric welding machine, etc. |
|
5 |
Installation of the ground requirements | The ground should be stable and strong, and the height difference should not be more than within the effective installation range of any single machine tool 10mm。 |
7.Installation and acceptance
- After the machine tool arrives at Party A’s site, Party A shall be responsible for the foundation, unloading, lifting, opening and positioning of the machine tool. 2. Party A shall complete the final acceptance within 10 days after the machine tool arrives at party A’s site. Failure to stay there due to party A’s reasons If the final acceptance is completed within 10 days, it shall be deemed to pass the final acceptance, and the machine tool will automatically enter the warranty period. 3. Acceptance content: it shall be carried out according to the accuracy specified in the certificate provided by Party B and shall be used by the manufacturing factory Repeat testing will not be performed for the items of testing instruments and measuring instruments. 4. Machine tool accessories such as coolant, cooling oil, cutting fluid, guide rail oil and lubricating grease shall be provided by Party A itself Line purchase is provided.
8.other
- Matters not covered herein shall be settled by both parties through friendly negotiation.
- This agreement, as an appendix to the contract, shall come into force simultaneously with the sales contract after being signed or sealed by both parties.
- This Agreement is made in duplicate, with each party holding one copy and the two copies having the same legal effect.
